Tempered Glass Heat Soak Test Furnace

Product Description

Heat Soak Furnace
This furnace is the accessory equipment for the production of tempered glass. After tempering process, the tempered glass could be put into the heat soak furnace for hot dipping process, this process could make the tempered glass which has the self- explosion fault breaks during this process to avoid any self-explosion during installation or using.

1. Technical parameters:
1.1 Inner size inside furnace: 4500×1650×3100 mm
1.2. Max. processed glass size: 2500×4200 mm or as customized
1.3. Glass thickness:       3~19 mm
1.4. Max. single load quantity: 4000kg
1.5. Max. air temperature:   33O ºC
1.6. Working temperature:   290±10 ºC
1.7. Total installation power: 368 KW
1.8. Heating power:         348 KW(12 zones)
1.9. Temperature-control precision: ±5 ºC
1.10.Max. temperature difference during insulating: ≤10ºC
1.11. Temperature-rising time: ≤90min (adjustable)
1.12. Homogenizing time:             60~480 min (adjustable)
1.13. Temperature- reduction time: ≤90min (adjustable)
1.14. Self-explosion rate after homogenizing: ≤0.5‰
1.15. Circulating fan:       4 sets (3.0kw for each one)
1.16. Temperature-reduction fan:   1 set (5.5kw)
1.17. Power supply:           3P/AC380V/50HZ
1.18. Air supply:            0.6~0.8 Mpa,200L/min
1.19. Guide rail space:      1100mm
1.20. Weight:                 About 10.5 T

2. Main structure:
2.1. Main frame: standard section
2.2. Side wall inside furnace: 202 stainless steel plate with 1mm thickness
2.3. Heating system: Electric heating tube
2.4. Electric control system
2.5. Fan circulating system
2.6. Movable glass rack
2.7. Light section rail

3. Electric control system
The control system adopts industrial control computer with user-friendly operation, displaying by monitor and opered by keyboard. The setting for temperature and temperature-keeping time could be set at will according to the process requirements. The temperature adjustment adopts PID control with 12 points tempering-control detector and 20 points soft-wire temperature-measuring detector for glass surface. There is multipath curve displaying and printing. The temperature curve history record could be checked. The electric elements adopts the imported famous brand.
4. The configuration for electric control system (according to CE standard)
4.1. Computer: Advantech
4.2. Monitor: 15″
4.3. Temperature collecting: Advantech Module with 8 channels
4.4. Communication system: Advantech communication module
4.5.Data line: SC-09 from Mitsubishi
4.6. Control software: Mingte
4.7. Temperature sensor: WZPK with 12 points
4.8. Glass temperature sensor: Heat-resistant thermal couple with 20 points

5. Electric control system principle
After start computer, set the temperature-rising time,temperature upper limit, Homogenizing time, temperature-reduction time, temperature-reduction over time, etc. press the heating-star button, the whole control process could be finished automatically according to the set curve. The temperature-collecting module would collect and create the real-time temperature curve and histrory temperature curve. The history temperature curve could be checked and inprited with inputing the random time.

6. Main function
6.1. Real-time temperature curve automatically creating function
6.2. History temperature curve automatically creating function
6.3. Temperature curve automatically checked and printed function (the printing is optional)
6.4. Recording system working situation automatically, such as starting up, quit system, etc.
6.5. Adopting PID control, the temperature curve could be set according to requirements.











ABOUT US:
Lever Industry, located in Luoyang city, the foundation for glass tempering furnaces in the world, has established the entire series of technical solutions for the flat and bent tempered glass products to meet the demands in architectures, automotive, furniture, household appliances, automobiles and solar energy industries, especially, we could offer the most advanced complete automotive glass production line and highest automation flat glass laminating line. 

You could choose a single machine or an entire solution. The reasonable technical-commercial structure ensures the high efficiency and professional competence in each stage of the client-supplier business relations. 

Main Product Range: 

Automotive Glass Tempering Furnace

Architectural Glass Tempering Furnace

Bent Laminated Glass Furnace

Full Automatic Flat Laminated Glass Line

Spare Parts & Materials


We always believes in long-term value of maintaining good relationship with customers, and quality & service is our first concern, we have a team of engineers with tens of years experience in glass processing industry

We will provide you quality products, competitive price, technical support